.psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
Restocking Assembly Stations for a Continuous Workflow
Application: Call for parts and acknowledgement between assembly stations and the forklift operators who supply them
Challenge: Real-time communication between fixed and mobile assets
Solution: EZ-LIGHT® K70 Touch Buttons and Wireless Q120 6-Button Pendants paired with a DXM Series Wireless Controller
Benefits: Reliable Sure Cross® wireless network enables two-way communication for more efficient parts supply
Challenge
Assembly workers need the correct supplies in order to build products and maintain a smooth workflow. Restocking assembly stations on-time, before components run out without overstocking and creating congestion at a station can be a challenge. Real-time communication between assemblers and the forklift operators who stock their stations enables a more efficient delivery of components as well as the timely removal of completed products.
Solution
A K70 Wireless Touch Button is located in each assembly station at the facility. A Q120 6-Button Pendant mounted on the dash panel of a forklift is linked via a remote DXM Series Wireless Controller to the assembly stations. When an assembly station needs to be restocked, a worker simply touches the K70 at their station. The red LED light on the pendant that corresponds to the assembly station will begin to flash, notifying the forklift driver. The driver acknowledges the request by pushing the button, which causes the K70 to change color. The operator can clear the request by touching the button again. The forklift driver is completely autonomous and delivery efficiency can be monitored thanks to the wireless infrastructure.
Featured Products
Wireless K70 Series 70 mm Touch Buttons
The EZ-LIGHT K70 touch button is a large, easy to activate solid state switch and high visibility indicator. Touch buttons in this series are ideal for use in pick-to-light, call button and general industrial applications.
Wireless Q120 Series Button and Light Pendant
Autonomous wireless Nodes that enable two-way communication between the user and multiple remote and/or mobile devices.
Measurement Solutions
Banner’s problem-solving measurement sensors and measuring arrays are ideal for precise process monitoring and inspection. Solutions for reliable object detection, remote monitoring, and precision measurements are available in a range of sensing technologies to optimize detection for each unique target and environment.
Lighting and Indication
Superior quality illumination, clear status indication, operator guidance.
Machine Safety
Highest levels of safety without compromising productivity.
Industrial Wireless
Real-time monitoring in difficult-to-access locations.
Barcode and Vision
Banner Engineering provides advanced barcode reading capabilities and vision sensors & smart cameras for traceability, inspection and quality control in a wide variety of industries. We offer rugged, reliable solutions that ensure quality, improve efficiency, and enable accurate inventory management. They are cost-effective, easy-to-deploy, easy-to-use solutions capable of solving thousands of applications, from simple feature verification to complex, high-speed inspections.
Remote I/O
Remote I/O products optimize control system performance and simplify system design for machine builders and controls engineers.
Connectivity Technology
Whether you are making standard connections or updating your industrial system, Banner’s connectivity technologies will ensure you get the signal you need where you need it quickly and reliably.
Accessories
A wide selection of cables, reflectors, and more.
Technologies
Choose from a wide selection of product technologies to enhance your new or existing system with advanced capabilities. Whether it be our programmable multicolor LED devices with Pro Editor Software, flexible pick-to-light systems with PICK-IQ™, or exclusive safety devices with In-Series Diagnostics, Banner Engineering can help customize your ideal solution to address even the most complex applications.