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  • All Primary Packaging Solutions

    1. Monitoring production inputs and outputs provides machine operators and managers with critical data about their processes and equipment and can help them identify and resolve problems on the production line more quickly.

    2. Clear, thermoformed plastic containers, trays and clamshells are used to package a wide variety of products. Packagers must be able to detect the leading edge.

    3. Detect clear glass and PET plastic bottles with various shapes and sizes. Washdown environment, IP69K ratings.

    4. The Q5X laser sensor reliably detects when the staging area is clear of bottles and the system is ready for the next layer of containers, despite the transparency of the bottles and unstable signal.

    5. Sensor solutions to detect translucent bottles in a range of shapes, sizes, colors and contours in a high-speed air conveyance system, identifying gaps.

    6. Sensor solutions to detect clear glass jars to be filled with food in a strict sanitary environment where frequent, high-pressure washdowns and IP69K ratings.

    7. Sensor solutions to detect accumulations to regulate line pressure where bottles vary in size, shape, color, and translucence and there is not a reflector.

    8. Sensor solutions to detect bottle types vary in size, shape, color, translucence, and material. Equipment is regularly exposed to harsh washdown.

    9. Sensor solutions to detect bottle types vary by size, shape, color, contours, and translucence on a rinser where equipment is regularly exposed to washdowns.

    10. Learn how the Q4X detects clear plastic trays at hopper and filling station in the food industry.

    11. LS light curtains are intuitive, easy-to-use safety devices used for machine safeguarding. They are built to withstand challenges commonly found in manufacturing and packaging environments. LS-S models require no PC software, DIP switches, or other devices for quick, easy configuration. Highly visible alignment indicators and intuitive diagnostics simplify setup, facilitate troubleshooting, and minimize system downtime.

    12. The EZ-Screen LPs Type 4 Safety Light screens guard the operators of a depalletizer from the motion of the sweep bar. To guard individuals from the sweep bar, a 14mm resolution between beams prevents access and injury. If an individual or item breaks the beams of the EZ-Screen, the sweeping motion will stop to prevent harm. The low-profile design of the light curtains allows for easy installation along a machine and does not require a PC or additional equipment for setup.

    13. A company needed a way to safe-guard the area where pallets of empty bottles or cans enter into the depalletizer. Learn how Banner Engineering's XS26-2 Safety Controller with EZ-Screen safety light and LS-S safety light curtains helped maintain a continuous flow of pallets while protecting hazardous areas of a machine from workers.

    14. Banner’s TCNM linear barcode scanner is recommended for scanning and validating the barcodes. It is able to decode over a dozen commonly used linear barcode symbols helping maintain an efficient flow of bottles along the production line. Utilizing the TCNM linear sensor allows for an automated way to confirm the correct product in real time.

    15. Barcode position can change with the location of each box on a conveyor and the height of the boxes can vary. An ABR 7000 barcode reader decodes multiple 1D and 2D barcodes over a large area in a single inspection, regardless of position or orientation.

    16. Barcodes used to track packaged produce through the supply chain contain important product information that must be verified at multiple points during packaging. An ABR 3000 barcode reader ensures that the barcode on each package is present and correct.

    17. Banner’s Sure Cross wireless system can easily transmit temperature, pressure and fill levels to a local PLCs. The wireless system will seamlessly alert operators if bottling is occurring below the desired fill level. This helps prevent errors and leads to greater consistency in bottled beverages. Consistent fill levels mean no recalls—and no wasted products. Using a wireless system also eliminates the need for slip rings on the rotary filler, which in turn reduces maintenance costs.

    18. Banner’s QS30H2O sensor is a specialized sensor developed to address challenges with sensing the presence of water and water-based liquids. The QS30H2O operates in a through beam sensing mode and the emitter uses a wavelength that is tuned to not pass through water. The high excess gain of the sensor makes it powerful enough to see through an assortment of plastic and glass containers. Two pairs of sensors can be utilized to determine that the fill level has met minimum but is not overfilled and wasting product. Apertures can be placed on the receiver end to minimize the beam pattern and increase accuracy of the application. This ensures products that do not meet fill level criteria are not processed or shipped.

    19. Banner’s R55F fiber optic sensors have the capability to detect the presence of caps regardless of their color or size – a clear advantage in an industry that has a wide variety of bottle caps and frequent line changes. In this type of application, the fiber optic sensors are used to recognize long pauses between the caps which would then signal a jam to the operators of the machine. The fibers are compact and can be easily mounted in confined and typically inaccessible spaces.

    20. Learn how the Q4X detects dark colored trays at hopper and filling station in the food industry.

    21. The iVu Plus Gen 2 vision system, paired with a Q4X and LEDRB backlight, offer a solution that will provide dependable results.

    22. The Banner Q3X laser diffuse sensor is ideal for applications that require orientation detection with small contrast differences.

    23. A sealed PresencePLUS Pro COLOR vision sensor is encased in an enclosure that protects it from damage in a wet environment. The Pro checks for label presence and placement.

    24. As each salad dressing bottle leaves the label station, an iVu Series vision sensor, configured to use the Match tool, inspects the label, comparing it to a preconfigured reference image to ensure that the label is present and has been correctly applied.

    25. The EZ-BEAM Q25 retroreflective sensor is ideal for this application. It emits a high-powered beam that will reliably detect any dark object that passes over the scale. If clear objects are to be detected, a Q25 polarized retroreflective model is used. With its IP69K-rated housing, the Q25 is designed to withstand the harsh washdowns required in food applications. Setup is easy; the Q25 has no adjustments.

    26. Slip rings are subject to constant movement which in turn leads to continuous maintenance in order to avoid degradation of the rotating electrical connection caused by normal wear and debris. Slip ring failure bring production to a halt, resulting in unexpected and costly downtime. The DX80 wireless radios provide a non-contact solution for transmitting the sensor signals from inside the filler bowl to the control panel. The wireless node located on the rotary filler can be battery powered thus providing power to the sensors for a wire-free installation. The DX80 wireless solution eliminates the need for slip rings, helping to decrease downtime and maintenance.

    27. Banner’s RP-LS42F rope pull switches run along the length of a conveyor so the operator can grab and pull it from anywhere to immediately stop the conveyor. Spans of rope range from 6 m to 100 m, providing the flexibility to safeguard long or short conveyors. The RP-LS42 switches are compact and have a variety of accessories available for easy installation and rope tension. They are also made with heavy-impact thermoplastic housing for use in demanding industrial settings.

    28. Banner Engineering's QM26 washdown sensor detects dark plastic food trays as they approach a checkweigh machine that confirms the correct weight of the filled trays.

    29. After food trays have been filled they need to be properly sealed and packaged with a layer of clear film. Installing a VSM series sensor in a heat sealer accurately monitors the level of film material remaining on a roll.

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