包裝業：二次包裝

自動化二次包裝解決方案

布里斯盒、托盤和彈性外包裝正迅速取代普通的開槽式容器。使用小袋和其他不規則形狀的主要包裝增加了成型、處理和運輸產品的複雜性。對於許多感測器來說，充滿活力、色彩鮮豔的圖形以及透明或反光材料可能很難可靠偵測。

Banner的行業知識、感測器專業知識、LED燈和指示燈及行業最全面的產品目錄之一，讓我們有能力提供專門克服這些挑戰的產品和解決方案，提高效率和產品生產量。我們是進階光學、LED、雷射和光電路的專家，提供高效能、易於使用的感測器，能解決次要包裝中最具挑戰性的一些應用問題。我們的視覺和影像感測器全線產品為標籤檢驗、條碼讀取、光學字元識別和日期/批次代碼檢查提供了全方位的偵測能力。LED燈和指示燈提供多年的明亮照明和狀態指示。

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產品應用

在列印機上觸發感測

在飲料業，所有產品的日期/批號都是強制性的，以確定產品的製造時間和地點。必須找到一個解決方案，可以準確識別瓶蓋，然後觸發機器將日期/批次代碼列印到瓶子上。

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Hot Glue Detection on a Package

Banner’s T-GAGE M18T temperature sensor is ideal for hot glue verification because it detects the infrared energy an object emits to determine its temperature, sensing from 0⁰C to 300⁰C. In this application, the T-GAGE M18T temperature sensor detects the presence or absence of hot glue on the flaps. If hot glue is present, the package will continue down the manufacturing line;if it is missing, the output will trigger a pusher arm to kick the carton off the conveyor into a bin.

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Hot Glue Detection

T-GAGE M18T Series Temperature Sensors are passive, non-contacting, temperature-based devices designed to detect objects that are hotter or colder than the ambient condition, and then activate an output. In this application, the T-GAGE temperature sensor will detect the presence or absence of hot glue on the flaps of the package. If the hot glue is present, the process will continue and the package will be sealed. If it’s absent, the output will trigger a process to apply the hot glue.

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Registration Mark Detection on a Labeler

Banner Engineering’s R58B Expert registration mark sensor confirms the registration mark’s position on the web. This allows the machine to make minor infeed adjustments to ensure the cut is properly placed and all labels are consistent and complete. If the labels are incorrectly cut they need to be removed from the bottling line creating costly downtime and waste. A quick and easy-to-use sensor is needed to dramatically improve throughput.

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Improve Overall Equipment Effectiveness by Monitoring Production Input and Output

Monitoring production inputs and outputs provides machine operators and managers with critical data about their processes and equipment and can help them identify and resolve problems on the production line more quickly.

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收縮膜標籤有無且標籤正確檢測

P4 OMNI視覺Camera正好位於離開標籤機的瓶子的後面，標籤機確保標籤的呈現將以可重複的方式進行，因此可以與存放的影像進行比較。P4 OMNI密封的防護等級為IP68，採用鍍鎳鍍鋅外殼。

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食品箱上的日期/批號驗證

Banner堅固的PresencePLUS P4密封式OMNI視覺感測器適用於日期/批號的驗證，因為它使用光學字元驗證/OCV檢查，以確保正確的日期和批號被清晰列印。這款感測器的外殼的防護等級為IP68，是食品和飲料應用的理想之選，因為它可以承受嚴酷的沖洗環境。P4 OMNI感測器透過驗證紙盒的邊緣，輕鬆找到需要進行日期/批號檢測的紙盒的相應區域。Wi

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Leading Edge Detection of Packages with a Thin, Flexible Edge

Banner’s LX Series is an economical solution for detecting the leading edge of flat objects, such as the frozen dinner containers. With a web of modulated light, the LX Series part-sensing light screen can detect any item—in any position—passing through the light screen.

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Loop Control of Clear Plastic

The detection of clear plastic is always a challenge. The optical beam of traditional photoelectric sensors will burn through clear material, making sensing results unreliable.

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Roll Diameter on Labels

In the beverage industry, labels need to be applied to the bottles quickly and without error to keep production levels high. Accurately monitoring the thickness on a spool of labels and controlling the unwinding speed is very important for the process to run smoothly. A solution is needed that can accurately supervise and report the material levels on a spool in order to prevent it from running out during the manufacturing process and delaying production.

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日期/批號有無或缺失偵測

An SLM series slot sensor and an iVu Series vision sensorare used to detect bottles passing on the line and to verify that date/lot codes have been correctly printed onto the bottles.

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前沿偵測

Sensors detect the leading edge of pallets, polybags, blister packs, envelopes, tubes, and a wide range of difficult to detect targets.

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在封箱機上量測生產量和 OEE

利用設備中的現有資料，快速提高生產量並減少停機時間。

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Counting Food Cartons for Correct Packaging

Banner’s WORLD-BEAM QS18LP laser sensor accurately inspects every carton that passes on the conveyor, ensuring the robot is triggered to load cartons into the package. With a visible laser sensing beam, the QS18LP provides precise position control, which is ideal to ensure accurate counting of cartons at a close range. The rugged QS18LP is also ideal for confined spaces and is easily set up along a conveyor for accurate sensing. With highly bright LEDs, operating status is visible from 360⁰.

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檢測多通道輸送機上的冷藏早餐卷

顏色多變的深色包裝很難用傳統的紅色LED感測器進行檢測。Banner Engineering的微型VS8光電感測器，帶有藍色LED，特別適用於低反射率標籤，可以檢測加壓罐中的冷藏食品。小型感測器適合狹小空間，適用於短距離應用。藍色LED與小光斑配合使用，以最大限度地減少標籤上顏色轉換的影響。

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Detecting Clear Bottles to Trigger Shrink Sleeve Labeler

High-speed labeler processing 800 bottles per minute

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Detecting Shiny, Unfinished Cans

Accurately detect reflective items without false sensing.

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特色產品

Q4X系列雷射距離感測器

Q4X雷射距離感測器解決了許多具有挑戰性的應用，並符合FDA食品級不繡鋼外殼，環境防護等級達IP69K。

XS26-2可擴充安全控制器

XS26-2可擴充安全控制器可以選擇加入多達8個I/O擴充模組，以配合各式各樣的機器，包括具有多個製程的大型機器。使用容易操作的軟體介面，在幾分鐘內就可完成程式設計。

XS26 可擴充安全控制器

可擴充功能適用於通常使用 3 個或更多安全繼電器的複雜安全應用。使用擴充模組可支援多達 154 個安全輸入和多達 68 個安全輸出，每個 0.5 安培或 6 安培。

LE Series 1 m Range Laser Displacement Sensor

LE系列雷射位移感測器

LE 系列檢測範圍可達1000 mm，可以應用於品管過程的控制、篩選和檢查作業。

QS18 Series All Purpose Photoelectric Sensor

QS18 系列泛用型光電感測器

採用通用外殼設計和18 mm螺紋圓柱的泛用型光電感測器，是各種感測器樣式的理想替代品。

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iVu BCR

iVu BCR提供進階的條碼讀取功能，可在空間有限、堅固的封裝中達成進階可追溯性的解決方案，提供整合觸控螢幕或遠距觸控螢幕，便於設定和監測。

WLS28-2 Versatile, All-Purpose LED Strip Light

21 mm profile compact LED light for a variety of industrial applications. Available with motion sensors, various lenses & windows for max flexibility.

LS-S 系列重載 4 型發射器和接收器

LS-S 光幕可用作單獨的發射端和接收端，是可用於客製化特定應用的獨立組件。安全光幕是直覺，簡單易用的安全裝置，用作機器的防護機構，可應對製造和包裝環境中常見的挑戰。

LS Series Kits

Banner’s LS Series light curtains are intuitive, easy-to-use machine guarding devices built to withstand challenging manufacturing and packaging environments.

TL70核心系列70 mm模組化塔燈

碩大而明亮的塔燈，可以選擇預先組裝或是訂購模組化的燈層，方便您客製化專屬的指示燈。當指示燈熄滅時呈現燈殼的灰色原色，避免人員誤判。

成功案例

Detecting Various Registration Marks [Success Story]

Hamer, LLC is a Minnesota-based manufacturer of automated packaging equipment for a wide variety of applications and world-wide customers. From pet food to pellet fuels, Hamer machinery packages products in a variety of weights and sizes at speeds up to 60 bags per minute. A vital component of Hamer’s equipment is registration mark sensing—the ability to detect marks on packaging as it passes at high speeds. When a mark is detected, the equipment cuts the packaging at the designated location, eliminating waste and ensuring each bag is consistent.

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Simplifying Safety Feature Management [Success Story]

Algus Packaging Inc.是熱封和熱成型包裝業的引領品牌。設計、開發和製造高性能密封機、熱成型包裝，並提供完整包裝服務。Algus提供的機械和服務為客戶提供隨著現在與未來的業務需求變化而能夠擴充和發展的能力。

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Wireless Monitoring of Converter Machine Prevents Downtime and Generates Positive ROI

A corrugated packaging company used Banner's Wireless Solutions Kit to detect a mechanical issue with a motor in one of their converter machines. This allowed them to make repairs and avoid a costly production shutdown.

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大型物流中心防止運送錯誤 [成功案例]

顧客正在尋找一種單一輸出解決方案，可快速感測包裝物，易於安裝和維護，並且價格實惠可以負擔同時大量購買。

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準確檢測標籤

The company was experiencing several quality control issues—bottles were coming off the line with missing, skewed and double labels. As a result, the customer was scrapping over 2,000 bottles a month, a process which requires them to cut out the mislabeled portion of the bottles and re-grind the plastic for reuse. Further, the labeling errors began prompting serious customer complaints. To avoid scrapping additional bottles and losing loyal customers, the company came to Banner for a label inspection solution.

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特色產品

包裝業：二次包裝

自動化二次包裝解決方案

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