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Self-contained tower light indicators use long-lasting LED technology, are simple to install, and provide highly visible operator guidance and equipment indication.
- Hundreds of models available – use the product configurator to find yours
- Installs directly on machine quickly and easily with prewired or quick-disconnect options no assembly required
- Features an entirely self-contained design no controller needed
- Displays up to 7 colors in a single tower choice of 10 colors in standard brightness and 5 colors in high brightness tower lights
- Allows multiple lights to be on simultaneously
- Eliminates false indication from ambient light; indicators appear gray when off
- Available in Universal AC Voltage models
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Application Notes
Indicating Pump Panel Status
Banner's tower lighting solutions, such as an EZ-LIGHT TL50 Tower Light, can be mounted on top of the pump panel to easily communicate the status of the pump. The highly visible light tower allows employees to quickly check the panel, without needing to open the panel door. Multiple lights can be on simultaneously, so several messages can be conveyed at once, and the audible alert provides indication that the pump is overheating and immediate attention is required.
Packaging Frozen Dinners on a Cartoner
WLS28 Work Light Strips: Bright, long-lasting LED light strips provide optimal visibility inside the cartoner for operator access and easily fit on the machine without obscuring access Safety Hinge Switches: Stainless steel, load-bearing safety hinge switches support the cartoner’s machine door and will shut down the machine if the doors are opened, and minimize the risk of intentional defeat
Indicating Machine Status
An EZ-LIGHT TL50 Tower Light is mounted on top of the machine to communicate its status. The highly visible light tower allows employees to quickly check the machine, without needing to constantly monitor its status. Multiple tower lights can be on simultaneously, so several messages can be conveyed at once. The Tower Light is highly visible from all angles, and the indicators appear gray when off to eliminate false indication from ambient light.
Exit Chute Jam Indication
Banner’s Q30FF600 background suppression sensor confirms when a product enters the exit chute to ensure it came off the sortation system and that there isn’t a jam in the product chute. The Q30FF600 has long range sensing up to 600 mm, which is the standard width of many chutes.
Highly Visible Indication in Extremely Bright Environment
Banner’s EZ-LIGHT TL50 Beacon Tower Light is visible in daylight, making it ideal for many indication status applications. It is durable and equipped with long-lasting, energy-efficient LEDs, helping guide operators on the factory floor.
Streamlining Call for Parts or Service
To improve efficiency, assemblers at work stations need a way to call for parts and service that doesn’t involve them leaving their work stations. Getting parts more quickly would improve production efficiency, and using a system of remote indicators would let the supervisors to see the status of each work station, allowing the supervisors to fix production problems quickly and to collect production metrics.
Call for Parts at a Furniture Manufacturer
The customer needs a solution that can increase the forklift operator's response time by putting indicators on the forklift's dashboard and can also allow the forklift operator to acknowledge the request, which eliminates redundant part deliveries by multiple operators.
Wireless Machine Monitoring
Banner’s solution to automate machine monitoring combines a SureCross Wireless I/O Network and the Banner TL50 Tower Light indicator to create a Wireless EZ-LIGHT™. This Node provides a simple plug-n-play solution for machine status applications.
Indicating AGV Call System Status
This is an example of an Andon application, where tower lights on production lines are used to indicate operation status. This illustration, demonstrating a possible utilization of Andon light indication, has EZ-LIGHT TL50 Tower Lights mounted at each workstation to indicate the status of that workstation.
Wireless Call for Parts
With high-quality LED lights and multiple colors in one device, Banner's multi-segment audibleTL50, combined with the K50 Touch and PM8 wireless system result in efficient call for part processes. To begin, Banner’s K50 ergonomic touch buttons are installed in a supervisor station and numbered according to their corresponding PML8 Wireless Nodes, which are installed at individual workstations along with an audible tower light.
Communication in a Busy Manufacturing Site
As more components pass through the oven, keeping pace with the flow of items to be unloaded becomes increasingly difficult. Congestion in the sortation area builds. Items can easily be misdirected or even damaged. A pause in the flow of parts allows the unloading operator to correct mistakes and clear a pickup station. However, the distance between the unloading and loading areas as well as ambient interference from surrounding machinery complicates communication between operators.
Monitoring Power Use to Avoid Peak Use Charges
A Sure Cross DX80 wireless system can be installed to make the system work better. The DX80 Node accepts a signal from the PLC operating the smart power system that shows which capacitors are being used. The signals are transmitted to a DX80 Gateway installed in a visible location. The Gateway uses EZ-LIGHT Tower Lights to indicate which capacitors are being used and an alarm to notify personnel when energy use drifts outside the desired range.
Machine Status Indication in Automated Clinical Laboratories
Clinical labs need to process samples quickly to keep throughput high and any lag during testing procedures would disrupt workflow. LED lightings, such as the K50L2, works as machine status indication so that the lab operators can process fix errors, handle samples, and collect results in a timely manner.
Videos
TL50 Tower Light Family
The EZ-LIGHT® TL50 Tower Light Family indicators, including the Standard Tower Light and Beacon Tower Light, are easy to install and provide highly visible operator guidance and equipment status indication.
A Complete Family of Tower Lights from Banner Engineering
Banner Engineering offers a complete portfolio of tower lights--for your simplest to your most advanced indication requirements. Watch the video to learn more about our capabilities for machine status indication.