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    Order Fulfillment with Pick-to-Light

    boxes on a conveyor

    Improve Customer Satisfaction with Fast, Accurate Order Fulfillment

    Order fulfillment refers to the process of receiving, processing, and delivering orders to end customers.  A critical step in this process is ensuring that orders are picked from the shelves correctly and efficiently.

    Quick, accurate picking increases customer satisfaction by ensuring that customers receive the correct item(s) on time.  Banner Engineering offers a variety of light-guided picking solutions to match your application.

    Challenges
    Solutions and Applications
    Featured Products
    Order Fulfillment Challenges
    warehouse with shelving and boxes
    Many Orders, High Mix, and Little Margin for Error

    Getting the Right Order On Time Has Never Been More Challenging, or More Critical

    In the age when almost anything can be delivered directly to a customer's doorstep, reliable order fulfillment systems are a must.   Customers expect their orders to be correct and be delivered quickly—sometimes in as little as a few hours.   

    Fulfilling large volumes of orders quickly, especially with a high mix of inventory and little margin for error, can be extremely challenging.  Fully manual processes are prone to human error; however, light-guided order picking is a cost-effective solution that helps workers quickly and accurately identify the correct order. 

    Pick-to-Light Solutions for Order Fulfillment
    pick to light devices on a rack of bins
    Enable Fast Picking from Large Racks and Shelves

    Choose a Versatile, Scalable Solution

    • For larger scale applications, a pick-to-light solution must feature fast response speeds to accommodate many pick points without lags.
    • The new PTL110 pick-to-light devices from Banner are powered by PICK-IQ™, a purpose-built, Modbus compatible serial bus protocol that uses a Common ID to reduce the typical latency that results from polling multiple devices. 
    • A fast response speed at scale is ideal for fulfillment stations that require many pick points while maintaining a rapid pace to exceed productivity targets.
    pallets lined up against a wall
    Ensure Shelves are Properly Stocked

    Put-To-Light Solutions Reduce Errors Downstream

    • Picking activities are only effective if the right inventory is in place and ready to be picked.
    • Because of this, fulfillment centers require an efficient method for putting inventory on the shelves so that orders will be easily accessible during fulfillment. 
    • Put-to-light solutions improve the efficiency and accuracy of stocking activities and can help prevent downtime by reducing delays due to misplaced or incorrect orders.

     

    pallets lined up against a wall
    bins in racks
    bins in racks
    Shelving with boxes and pick to light devices
    Improve Accuracy with Real-Time Pick Verification

    Optical Sensors Verify Pick Accuracy

    • Pick-to-light devices with optical sensing capabilities can be used to check picks for accuracy in real time.
    • These devices detect when a hand reaches into a shelf to pick a package and breaks the sensing beam or array. 
    • When picks are executed correctly, yellow LEDs confirm that the operator picked from the right location on the shelf.  
    • If the operator reaches into an incorrect shelf, a light turns red indicating an error. 
    Featured Products
    PTL110 pick to light device
    PTL110 Series

    Scalable, Versatile Pick-To-Light Devices

    Los dispositivos de pick-to-light PTL110 son indicadores multifuncionales con opciones para el botón táctil, el sensor óptico y la pantalla de tres dígitos, conectados en serie para crear un poderoso sistema de picking. Con tiempos de respuesta rápidos y opciones de instalación flexibles, los sistemas PTL110 mejoran la velocidad, la productividad y la calidad en el picking, el kitting y las aplicaciones relacionadas.

    • Modelos disponibles con capacidades de sensor óptico y táctil.
    • La pantalla alfanumérica opcional de 3 dígitos se puede usar para indicar el recuento de piezas o para proporcionar otras instrucciones.
    • Conectores M12 para una instalación rápida y segura de múltiples dispositivos sin necesidad de cables adicionales.
    • El indicador proporciona catorce colores y múltiples funciones de animación para diferenciar múltiples condiciones.
    • Desarrollado por PICK-IQ ™, un protocolo de bus serie compatible con Modbus diseñado específicamente que utiliza un ID común para reducir la latencia típica que resulta de sondear múltiples dispositivos.
    • Se puede combinar con el controlador inalámbrico DXM700 para la implementación en carros y estaciones de recolección móviles.
    K50 Pro Series Pick to light device
    K50 Pro Series

    Pick-to-Light Devices

    K50 Pro Series Pick to light device
    k30l-touch-terminal-b
    K30 Series

    Pick-to-Light Devices

    Una versión más pequeña de la serie K50, la serie K30 Pick-to-Light combina una luz indicadora brillante con un interruptor de estado sólido activado por toque. 

    • Su diseño ergonómico no requiere ninguna presión física para funcionar, previniendo el estrés en las manos y las muñecas del operador
    • Operación simple con el toque de un dedo
    • Fácilmente accionados con las manos desnudas o con guantes de trabajo
    • Construcción resistente, totalmente encapsulada, clasificada IP69K para entornos de lavado a alta presión
    • Ideal para aplicaciones pick-to-light y botón de llamada en una variedad de industrias
    • Modelos de 1 y 2 colores disponibles para resolver una amplia gama de aplicaciones.
    See More Material Handling Solutions