Tank Level Monitoring
Predictive Maintenance for Tanks
Storage tanks, totes, and containers can be found in a wide variety of environments, from indoor or outdoor installations to above or below ground deployments.
Properly monitoring and managing levels inside these tanks can help owners and asset managers increase productivity and profitability.
Keep reading to learn more about the benefits of a wireless solution for tank level monitoring.
There are many technologies to choose from that vary in terms of accuracy, reliability, and costs. Visual inspections and measuring sticks may be relatively inexpensive, but they are labor-intensive and prone to error because they rely on manual reporting methods.
More accurate tools, like floats and submersible pressure transducers, are not dependent on human labor to measure levels, which can simplify processes and minimize the risk of error. However, in some applications, a non-contact solution is preferable (for example, when measuring the level of caustic liquids).
A wireless ultrasonic sensor is a great choice for applications where a non-contact solution is needed. These sensors use sound waves to detect objects, so they do not need to come into contact with the materials they are measuring. They are also immune to target color, reflectivity, or transparency. Wireless communications open up additional benefits including saved time and costs, real-time remote monitoring, and adaptability to meet changing requirements.
Quick Commissioning Without Costly Cable Runs
The infrastructure changes required in a wireless system are minimal, far easier, and less costly to implement than a wired system.
In a basic setup, a wireless node is connected to a measuring device, like a wireless ultrasonic sensor, and installed on the container. Each node in the network is bound to a wireless gateway or controller with an integrated gateway. Next a site survey is conducted to verify the connection between the deployed nodes and the gateway.
The system is then configured, and inspection parameters and alarm thresholds are set. A system like this can monitor many containers and can be set up in a fraction of the time and at a much lower cost than a wired system.
Improve Efficiency with Real-Time Alerts
With connected devices, asset managers can easily access tank level data in real time. improving both efficiency and productivity. For example, with real time monitoring of remote containers, managers can strategically plan visits based on actual need instead of sending staff to a site based on forecasted expectations of container levels. This saves time and costs while ensuring that tanks are full and processes are running smoothly.
In addition, automated alerts can be setup to notify staff of potential issues, minimizing emergencies when a tank runs dry or overflows. A real-time remote monitoring system can alert personnel via text or email if tank levels are outside of the established thresholds, and it allows them to respond to these conditions before they become critical.
Maintain the Flexibility to Make Changes Quickly
Business needs can change over time and companies may need to add or move containers at a site to keep up with new demands. Wireless networks are versatile, scalable, and adapt easily to changing requirements. They are also flexible enough to monitor both fixed and portable assets.
With a wireless system, containers can be moved as often as needed without altering the system or disconnecting the measuring device, which means containers can be monitored even while in transit. New nodes from new containers can be integrated into the existing network, or a new network can be deployed to accommodate a new group of tanks without the time and labor commitments of altering a wired network.
Wireless Ultrasonic Sensor for Tank Monitoring
Le capteur à ultrasons Sure Cross® U-GAGE® K50U est adapté à un large éventail d'environnements et mesure la distance entre une cible et le capteur. Conçu pour être utilisé avec un nœud sans fil ou une radio Modbus multi-sauts, il offre une solution sans fil simple et économique de surveillance des cuves et des bacs mobiles ou distants.
- Les modèles à portée standard (portée de détection de 300 à 3000 mm) conviennent parfaitement à la mesure et à la surveillance des niveaux de contenu dans un large éventail d'applications.
- Les modèles à courte portée (100 à 1000 mm) offrent une haute précision de mesure dans les petits conteneurs et les espaces confinés.
- Compensation de température intégrée
- Conception IP67 robuste destinée aux environnements de détection difficiles
Wireless Controller for IIoT Applications
Les contrôleurs sans fil industriels de la série DXM ont été conçus pour faciliter la connectivité Ethernet et les applications de l'Internet des objets industriel (IIoT).
- Radios ISM disponibles en 900 MHz et 2,4 GHz pour les réseaux sans fil locaux
- Conversion de Modbus RTU en Modbus TCP/IP ou Ethernet I/P
- Possibilité de programmer le contrôleur logique avec des règles d'action et des méthodes en langage textuel
- Carte Micro SD pour la journalisation des données
- Alertes par e-mail et SMS
- Modem pour la connectivité cellulaire
For Tank Level Monitoring
Les kits Solutions sans fil sont des solutions conviviales et complètement intégrées, destinées à la surveillance des ressources et à la résolution d'applications spécifiques. Ils sont conçus pour simplifier la tâche des utilisateurs de tout niveau lorsqu'il s'agit de configurer un réseau sans fil, de collecter les données à distance et de créer des outils de visualisation, des avertissements et des alarmes.
- Aucune programmation n'est nécessaire. Branchez le kit, connectez les nœuds via l'écran IHM, installez les capteurs et les nœuds, et commencez à collecter des données.
- Il inclut un contrôleur sans fil DXM700 préprogrammé, une interface homme-machine (IHM) tactile préprogrammée de 25,5 cm et un commutateur Ethernet industriel à 5 ports.
- L'interface IHM propose des affichages graphiques des données collectées, des bases de référence, des seuils, des avertissements et des alarmes.