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    • Order Fulfillment with Pick-to-Light

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    Improve Customer Satisfaction with Fast, Accurate Order Fulfillment

    Order fulfillment refers to the process of receiving, processing, and delivering orders to end customers.  A critical step in this process is ensuring that orders are picked from the shelves correctly and efficiently.

    Quick, accurate picking increases customer satisfaction by ensuring that customers receive the correct item(s) on time.  Banner Engineering offers a variety of light-guided picking solutions to match your application.

    Challenges
    Solutions and Applications
    Featured Products
    Order Fulfillment Challenges
    warehouse with shelving and boxes
    Many Orders, High Mix, and Little Margin for Error

    Getting the Right Order On Time Has Never Been More Challenging, or More Critical

    In the age when almost anything can be delivered directly to a customer's doorstep, reliable order fulfillment systems are a must.   Customers expect their orders to be correct and be delivered quickly—sometimes in as little as a few hours.   

    Fulfilling large volumes of orders quickly, especially with a high mix of inventory and little margin for error, can be extremely challenging.  Fully manual processes are prone to human error; however, light-guided order picking is a cost-effective solution that helps workers quickly and accurately identify the correct order. 

    Pick-to-Light Solutions for Order Fulfillment
    pick to light devices on a rack of bins
    Enable Fast Picking from Large Racks and Shelves

    Choose a Versatile, Scalable Solution

    • For larger scale applications, a pick-to-light solution must feature fast response speeds to accommodate many pick points without lags.
    • The new PTL110 pick-to-light devices from Banner are powered by PICK-IQ™, a purpose-built, Modbus compatible serial bus protocol that uses a Common ID to reduce the typical latency that results from polling multiple devices. 
    • A fast response speed at scale is ideal for fulfillment stations that require many pick points while maintaining a rapid pace to exceed productivity targets.
    pallets lined up against a wall
    Ensure Shelves are Properly Stocked

    Put-To-Light Solutions Reduce Errors Downstream

    • Picking activities are only effective if the right inventory is in place and ready to be picked.
    • Because of this, fulfillment centers require an efficient method for putting inventory on the shelves so that orders will be easily accessible during fulfillment. 
    • Put-to-light solutions improve the efficiency and accuracy of stocking activities and can help prevent downtime by reducing delays due to misplaced or incorrect orders.

     

    pallets lined up against a wall
    bins in racks
    bins in racks
    Shelving with boxes and pick to light devices
    Improve Accuracy with Real-Time Pick Verification

    Optical Sensors Verify Pick Accuracy

    • Pick-to-light devices with optical sensing capabilities can be used to check picks for accuracy in real time.
    • These devices detect when a hand reaches into a shelf to pick a package and breaks the sensing beam or array. 
    • When picks are executed correctly, yellow LEDs confirm that the operator picked from the right location on the shelf.  
    • If the operator reaches into an incorrect shelf, a light turns red indicating an error. 
    Featured Products
    PTL110 pick to light device
    PTL110 Series

    Scalable, Versatile Pick-To-Light Devices

    Os dispositivos pick-to-light PTL110 são indicadores multifuncionais com opções de botão touch, sensor óptico e display de três dígitos, conectados em série para criar um sistema de coleta potente. Com tempos de resposta rápidos e opções de instalação flexíveis, os sistemas PTL110 melhoram a velocidade, a produtividade e a qualidade em coleta, montagem de kits e aplicações relacionadas. 

    • Modelos disponíveis com recursos de sensores touch e ópticos.
    • O display alfanumérico de 3 dígitos opcional pode ser usado para indicar a contagem de peças ou fornecer outras instruções. 
    • Conectores M12 para instalação rápida e segura de vários dispositivos sem a necessidade de cabos adicionais.
    • O indicador fornece quatorze cores e várias funções de animação para diferenciar várias condições.
    • Operação feita por PICK- IQ™, um protocolo de barramento serial compatível com Modbus especialmente construído que utiliza uma identificação comum para reduzir a latência típica resultante da pesquisa de vários dispositivos.
    • Podem ser combinados com o controlador sem fio DXM700 para implantação em carros e estações móveis de coleta. 
    K50 Pro Series Pick to light device
    K50 Pro Series

    Pick-to-Light Devices

    K50 Pro Series Pick to light device
    k30l-touch-terminal-b
    K30 Series

    Pick-to-Light Devices

    A smaller version of the K50 Series, the K30 Pick-to-Light Series combines a bright indicator light with solid-state, touch-activated switching. 

    • Ergonomic design requires no physical pressure to operate, preventing stress on hands and wrists
    • Simple operation with the touch of a finger
    • Easily actuated with bare hands or work gloves
    • Rugged, fully encapsulated IP69K construction for high-pressure wash-down environments
    • Ideal for pick-to-light and call button applications in a variety of industries
    • 1- and 2-color models available to solve a range of application
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